LOGIQMFG

SERVICES PRIVATE LIMITED

IN-HOUSE SMT LINE • AIMEX III C (H24 / H08)
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Machine Showcase

In-House SMT Line & Equipment

Deep-dive into our in-house machine assets in Hyderabad. Every system is calibrated for high repeatable precision, zero thermal voiding, and 100% optical quality inspection.

All 8 Stations Verified In-House•Hyderabad, Telangana Facility•Tandem Fuji Aimex Line (H24 + H08)
FUJI NEXIM Programming Suite
STATION 01
OPERATIONAL
SMT Line Intelligence & MESHYDERABAD SMT
SMT Line Intelligence & MES•Station 01 • SMT MES

FUJI NEXIM Programming Suite

Station 1: Centralized SMT production execution and machine programming software suite controlling our Fuji Aimex III C line.

NEXIM serves as the operational brain of LogiQ's SMT line. Before a board is printed or populated, NEXIM imports CAD/BOM coordinates, calculates Multi-Job Line Balancing (MJLB) between the tandem Aimex III C units, performs virtual 3D collision simulations, and verifies feeder reel barcodes (DID) to guarantee 100% component placement integrity.

BENCHMARK: Zero feeder loading errors, rapid job changeovers, and 98%+ line balance efficiency.
CAD / BOM ImportAltium, KiCad, Eagle, Mentor, Allegro
Line BalancingMulti-Job Line Balancing (MJLB) Engine
Feeder VerificationSmart DID Barcode Reel-to-Slot Check
SimulationVirtual 3D Nozzle Path & Collision Check
DEK Horizon 03iX Precision Stencil Printer
STATION 02
OPERATIONAL
Solder Paste PrintingHYDERABAD SMT
Solder Paste Printing•DEK Horizon 03iX

DEK Horizon 03iX Precision Stencil Printer

Flagship automated SMT stencil printer equipped with HawkEye 750 digital vision, Cyclone under-stencil cleaning, and ±12.5µm @ 6-sigma alignment.

The DEK Horizon 03iX provides sub-0.3mm aperture paste release accuracy with >2.0 Cpk @ ±12.5µm machine repeatability. Features closed-loop motorized squeegee pressure (0–20 kg), digital HawkEye 750 optical fiducial alignment, and the high-speed Cyclone under-stencil cleaner (programmable wet/dry/vacuum cycles). Controlled via DEK Instinctiv™ software with full-color TFT display on an ergonomic swivel arm.

BENCHMARK: Sub-0.3mm aperture paste release accuracy with HawkEye 750 optical verification.
Machine ModelDEK Horizon 03iX Platform
Machine Repeatability> 2.0 Cpk @ ±12.5 µm (±6 Sigma)
Process Alignment> 2.0 Cpk @ ±25.0 µm (±6 Sigma)
Core Cycle Time10 to 12 seconds
Max Print Area510 mm × 508.5 mm
Board Dimensions40 × 50 mm up to 508 × 508 mm
Vision CameraCognex HawkEye® 750 (IEEE 1394)
Under-Stencil CleanerCyclone Programmable Wet/Dry/Vacuum
Fuji Aimex III C — Unit 1 (H24 Rotary Head)
STATION 03
OPERATIONAL
High-Speed SMT PlacementHYDERABAD SMT
High-Speed SMT Placement•Aimex III C (H24)

Fuji Aimex III C — Unit 1 (H24 Rotary Head)

Equipped with the 24-nozzle rotary H24 head dedicated to rapid micro-passive and standard chip placement up to 40,000 CPH.

Engineered for high-throughput assembly, Unit 1 utilizes the 24-nozzle H24 rotary turret head with on-the-fly digital vision centering and servo-driven gantry positioning. Mounts 0201 to 24mm chip packages with zero mechanical vibration. Fully programmed via Fuji NEXIM software for optimized nozzle path trajectory and DID feeder verification.

BENCHMARK: High-speed 0201 placement with continuous flight optical centering and NEXIM MJLB balancing.
Head ConfigurationH24 Rotary 24-Nozzle Turret
Throughput SpeedUp to 40,000 CPH Benchmark
Component Range0201 to 24mm chip packages
Feeder CapacityUp to 130 × 8mm tape slots (NEXIM DID Verified)
Fuji Aimex III C — Unit 2 (H08 Precision Head)
STATION 04
OPERATIONAL
Fine-Pitch & IC PlacementHYDERABAD SMT
Fine-Pitch & IC Placement•Aimex III C (H08)

Fuji Aimex III C — Unit 2 (H08 Precision Head)

Equipped with the 8-nozzle H08 multi-function head for fine-pitch BGAs, CSPs, micro-QFNs, and odd-form components.

Unit 2 acts as the high-precision IC placement engine in our tandem line, outfitted with the 8-nozzle H08 precision head. Programmed via NEXIM for 3D component shape recognition, lead coplanarity verification, ball pitch validation, and programmable Z-axis placement pressure down to 0.3mm fine pitch.

BENCHMARK: Micron-level placement accuracy with stationary upward-looking vision for dense BGAs.
Head ConfigurationH08 Multi-Function 8-Nozzle Head
Component SupportBGA, CSP, QFP down to 0.3mm pitch
Z-Axis ControlProgrammable placement pressure sensor
Accuracy±0.025 mm @ 3 Sigma
Multi-Zone Convection Reflow Oven
STATION 05
OPERATIONAL
Thermal SolderingHYDERABAD SMT
Thermal Soldering•In-House SMT Line

Multi-Zone Convection Reflow Oven

Multi-zone forced-air convection reflow oven ensuring uniform heat transfer and tight thermal profiles.

Equipped with independent top and bottom temperature regulation across multiple heating and cooling zones. Allows custom reflow profiling tailored to dense multi-layer boards, aluminum-core substrates, and sensitive sensors.

BENCHMARK: Zero-voiding thermal profiles for high-density interconnects.
Substrate CapabilityFR4, Polyimide Flex, Metal Core (MCPCB)
Temperature Precision±1°C cross-board consistency [PLACEHOLDER]
Solder AlloysSAC305 (Lead-Free), Sn63Pb37 (Leaded)
Cooling RateControlled gradient to prevent joint brittleness
In-line Automated Optical Inspection (AOI)
STATION 06
OPERATIONAL
Vision Quality AssuranceHYDERABAD SMT
Vision Quality Assurance•Quality Hallmark

In-line Automated Optical Inspection (AOI)

Automated vision inspection system capturing multi-angle high-resolution images of every solder joint.

Our AOI platform scans 100% of manufactured boards post-reflow. Advanced defect recognition algorithms evaluate fillet geometry, detect solder bridges, check component markings and polarity, and flag tombstoning or missing components.

BENCHMARK: Zero-escape inspection philosophy ensuring only compliant assemblies reach testing.
Camera ResolutionSub-15 micron telecentric lens [PLACEHOLDER]
Defect DetectionBridging, Insufficient Solder, Skew, Polarity, Tombstones
Inspection Coverage100% Production Boards
TraceabilityBoard-level defect logging and barcode capture
Component & Substrate Baking Chambers
STATION 07
OPERATIONAL
Moisture-Sensitive Device HandlingHYDERABAD SMT
Moisture-Sensitive Device Handling•Process Integrity

Component & Substrate Baking Chambers

Controlled dry baking ovens for moisture degasification in accordance with J-STD-033.

Prevents the risk of 'popcorning', internal delamination, and solder joint micro-cracking during reflow. All moisture-sensitive devices (MSD level 2 through 5a) and bare circuit boards undergo validated dry-baking cycles prior to line introduction.

BENCHMARK: Eliminates moisture-induced failures in high-layer count boards.
Temperature UniformityControlled 40°C - 125°C bake curves [PLACEHOLDER]
Standard AdherenceIPC/JEDEC J-STD-033 / J-STD-020 [PLACEHOLDER]
Desiccant PackagingVacuum sealed with Humidity Indicator Cards
ApplicationMulti-layer rigid PCBs & fine-pitch plastic ICs
Manual & Semi-Automated Through-Hole Assembly
STATION 08
OPERATIONAL
THT AssemblyHYDERABAD SMT
THT Assembly•Hybrid SMT + THT

Manual & Semi-Automated Through-Hole Assembly

Dedicated through-hole assembly line with lead forming, precision hand-soldering, and mechanical assembly.

For connectors, power transformers, electrolytic capacitors, and high-mechanical-stress components. Handled by IPC-trained assembly technicians at ESD-protected workstations with temperature-controlled soldering irons.

BENCHMARK: Robust secondary assembly for rugged industrial and automotive hardware.
Soldering StationsMicroprocessor-controlled ESD-safe irons
Component TypesHeaders, D-Subs, Relays, High-Power Inductors
Inspection100% solder barrel fill verification
Workmanship StandardIPC-A-610 Workmanship Controls
Station 01 Software

Interactive SMT Line Balancer & Estimator

Test how Fuji NEXIM Multi-Job Line Balancing (MJLB) dynamically balances passives and fine-pitch ICs across our tandem Aimex III C line.

INTERACTIVE TOOL

NEXIM Line Balancing & Cycle Time Simulator

Simulate how our tandem Fuji Aimex III C line balances your board architecture.

NEXIM MJLB ACTIVE
TOTAL COMPONENTS PER BOARD:180 parts
20 (Simple IoT)300 (Standard)600 (High-Density Computing)
BGA PACKAGES:4
0.3mm to 1.0mm pitch
QFN / SOP ICS:8
Fine-pitch leads
0201 PassivesMicro-chip handling
PRODUCTION RUN SIZE
ESTIMATED CYCLE TIME (PER BOARD)18.4s
Aimex #1 (Chips): 15.9sAimex #2 (ICs): 14.7s
NEXIM LINE BALANCE92.4%MJLB Dual Optimization
FEEDER SLOTS62 / 130DID Barcode Verified
TOTAL BATCH RUNTIME1.3 hrsfor 250 units
INSPECTION ESCAPE RATE< 0.002%100% In-line AOI
*Preliminary algorithm based on Fuji Aimex III C CPH specifications.
Lock In Line Schedule

Schedule a Line Walkthrough or Request a Quote

Our Hyderabad plant welcomes engineering audits. Submit your BOM and Gerber files to start production planning.

Request Quote with Gerber Files